Custom Rubber Coil Cutting for the Industry

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Custom Rubber Coil Cutting for the Industry: Fast and High-Quality Service by Manufactures Cusell

Manufactures Cusell specializes in providing a custom rubber coil cutting service, tailored to meet the needs of various industries. This service is available for materials supplied by the customer or those provided directly by our company, ensuring maximum flexibility and efficiency to fulfill any industrial requirement.

Our expertise covers all types of rubber, including silicone, EPDM, NBR, neoprene, or Viton. We deliver precise and customized cuts on compact, spongy, or cellular elastomers, including adhesive-backed materials on one or both sides. Thanks to this versatility, we guarantee solutions tailored to every industrial application, serving sectors such as automotive, construction, pharmaceutical, aerospace, marine, white goods, and food industries, among others.

Custom Cutting for Other Soft or Semi-Rigid Materials

In addition to rubber coil cutting, Manufactures Cusell also offers custom cutting for other soft or semi-rigid materials, such as low-density plastics, technical fabrics, and other specific materials. For these cases, we recommend prior consultation to ensure our technical team evaluates and guarantees optimal service tailored to the unique characteristics of each material.

Efficiency and Precision: Our Commitment

At Manufactures Cusell, we understand that efficiency of service is critical to maintaining the continuity of our clients’ production chains. Therefore, we leverage our logistical and technical capacity to deliver custom rubber coil cutting in exceptionally short timeframes without compromising precision or quality. This advantage makes Manufactures Cusell a trusted partner for industries requiring flexibility and efficiency in their processes.

For more information about our custom rubber coil cutting service or inquiries about the feasibility of other materials, please don’t hesitate to contact our technical team at Manufactures Cusell. We work closely with each client to ensure solutions that meet their specific needs, optimize processes, and enhance operational efficiency in short timeframes.

Our commitment to quality, flexibility, and timely delivery makes this service a strategic option for all industries seeking precise solutions in rubber cutting and other soft or semi-rigid materials.

If you would like to learn more about our production, we invite you to follow the link: Manufactures Cusell

For specialized services in plastic injection molding, visit our new website (spanish only): https://www.plasticosinyeccion.com/es/

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Silicone Profiles for Autoclaves

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Specialized Manufacturing of Silicone Profiles for Autoclaves with High Steam Resistance Additives

Technical Characteristics of Silicone Profiles for Autoclaves

The silicone used in the manufacture of these profiles has been formulated and optimized through the use of specially selected additives, which increases their steam resistance and ensures exceptional durability in autoclaves. The profiles for autoclaves from Manufactures Cusell are designed to meet the most demanding quality standards, both in wear resistance and tolerance to high temperatures, achieving efficiency and longevity superior to conventional products. The additives used in these profiles play a key role in preventing material degradation when exposed to continuous steam and high pressure. These profiles are manufactured under strict quality control processes to ensure each unit meets the necessary requirements for use in autoclaves, equipment that requires extremely precise and durable sealing levels.

Benefits of Silicone Profiles with Steam Additives

  1. Resistance to Degradation: Thanks to the addition of specific compounds, our silicone profiles exhibit notable resistance to premature aging due to steam exposure. This translates into a longer lifespan, reducing the need for frequent replacements.
  2. Superior Sealing: The precision in the design of these profiles ensures excellent airtightness, which is essential in sterilization processes and industrial applications requiring high pressure and steam control.
  3. Versatility and Adaptation: Our company manufactures silicone profiles in various shapes and sizes, adaptable to different types of autoclaves and configurations. Additionally, the technical team can develop customized solutions for specific cases.
  4. High Purity and Safety: The high-purity silicone used in these profiles is resistant to contamination and complies with safety standards for applications in pharmaceutical, food, and laboratory industries, where steam sterilization is essential.

Applications of Silicone Profiles for Autoclaves

Silicone profiles for autoclaves manufactured by Manufactures Cusell are used in a wide variety of industrial sectors, especially where exceptional resistance to moisture and heat is required. They are ideal for:

  • Medical and Pharmaceutical Sterilization Equipment: Where the need for a bacteria and microorganism-free environment is crucial.
  • Food Industry: Cusell’s silicone profiles are compatible with autoclave sterilization processes to ensure product safety and quality.
  • Laboratories and Scientific Research: Research facilities where equipment must maintain controlled, contamination-free conditions also benefit from these specialized profiles.

Due to production reasons, the minimum manufacturing quantity is 100 linear meters, although these quantities may be higher, depending on the size and geometry of the requested profile.

Manufactures Cusell’s Commitment to Quality

Manufactures Cusell carries out meticulous production that integrates advanced quality controls and a manufacturing process tailored to market demands. The company has certifications and controls that support the reliability of its silicone profiles for autoclaves, guaranteeing the satisfaction and safety of the final customer. These highly specialized silicone profiles for autoclaves respond to the demand of industrial sectors where resistance to extreme conditions is essential. Furthermore, their high customization and adaptability to different industrial applications and excellent performance in the presence of steam make Manufactures Cusell the ideal supplier for this type of solution.

Manufactures Cusell stands out in the industrial sector for its experience and specialization in the manufacture of silicone profiles, specifically designed for use in autoclaves. With more than 50 years of experience in the production of gaskets, profiles, and sealing solutions, our company positions itself as a leader in the manufacture of high-resistance silicone profiles, prepared to withstand demanding environments and extreme pressure and temperature conditions, such as those presented in steam sterilization processes.

If you would like to learn more about our production, we invite you to follow the link: Manufactures Cusell

For specialized services in plastic injection molding, visit our new website (spanish only): https://www.plasticosinyeccion.com/es/

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Compressed Cardboard Gaskets: Highly Efficient Solutions

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At Manufactures Cusell, we specialize in providing sealing solutions that guarantee maximum efficiency and durability in demanding industrial environments. In this blog post, we will explore what compressed cardboard gaskets are, their advantages, and how they are used in different industrial sectors.

What Are Compressed Cardboard Gaskets?

Compressed cardboard gaskets are made from organic and mineral fibers combined with special binders to form a highly resistant and durable material. These gaskets are characterized by their ability to withstand high temperatures and pressures, providing effective sealing in a wide range of applications.

Advantages of Compressed Cardboard Gaskets

  1. High Resistance to Temperature and Pressure: Ideal for environments where reliable performance is required under extreme conditions.
  2. Versatility: Can be used in a variety of applications, from the automotive industry to petrochemicals.
  3. Durability: Thanks to their robust composition, compressed cardboard gaskets have a long service life.
  4. Cost-Effectiveness: They offer excellent value for money compared to other sealing solutions.

Applications in Different Industrial Sectors

Automotive Industry

In the automotive sector, compressed cardboard gaskets are widely used in engines and exhaust systems. Their ability to withstand high temperatures and pressures makes them perfect for ensuring a hermetic seal in these critical applications. Additionally, they help reduce noise and vibrations, improving the overall efficiency of the vehicle.

Petrochemical Industry

The petrochemical industry demands materials that can withstand extreme conditions and corrosive environments. These gaskets are an ideal solution for sealing pipes, pumps, and valves, ensuring that there are no leaks of hazardous liquids or gases. Their resistance to aggressive chemicals and high temperatures makes them a trusted choice.

Food Industry

In the food industry, safety and hygiene are top priorities. These kind of gaskets, available in specific versions for food applications, ensure safe sealing without the risk of contamination. They are used in food processing equipment, where resistance to temperature and cleaning chemicals is essential.

Water Treatment Industry

Water treatment plants require sealing solutions that can withstand constant exposure to water and the chemicals used in the purification process. These type of gaskets are ideal for sealing pumps, valves, and other equipment, ensuring efficient and leak-free operation.

Conclusion

At Manufactures Cusell, we understand our clients’ needs and are committed to providing high-quality sealing solutions that meet the most demanding specifications. Compressed cardboard gaskets are a testament to our dedication to excellence, offering performance, durability, and versatility in a wide range of industrial applications.

For more information about our compressed cardboard gaskets and how they can benefit your industry, please do not hesitate to contact us. We are here to help you find the perfect sealing solution for your needs.

 

If you would like to learn more about our production, we invite you to follow the link: Manufactures Cusell

For specialized services in plastic injection molding, visit our new website (spanish only): https://www.plasticosinyeccion.com/es/

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What are vulcanized fiber washers used for?

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Vulcanized fiber is a strong material, known for its exceptional properties, making it an ideal choice for washer manufacturing.

Vulcanized fiber is produced submitting cellulose through a complex manufacturing process. Cellulose is treated with chemicals, which breaks it down into pulp. The pulp is molded into sheets and subjected to high temperature and pressure in the presence of zinc chloride or sulfur. This process, known as vulcanization, transforms the cellulose sheets into vulcanized fiber, giving it strength and rigidity. From these plates, washers are cut.

 

Mechanical properties.

Vulcanized fiber washers have exceptional mechanical properties, making them suitable for demanding applications. The material exhibits high tensile strength, which allows the fiber washers to withstand compressive forces and serve to prevent leakage. It also shows excellent impact resistance, ensuring longevity and durability. Additionally, vulcanized fiber washers are dimensionally stable, maintaining their shape and structural integrity even under high pressures.

In summary, mechanically, fiber washers have:

  • High tensile strength.
  • Excellent tear resistance.
  • Resistance to vibration and impact.

Electrical Properties.

In addition to their good mechanical performance, vulcanized fiber washers also have remarkable electrical properties. Its inherent electrical insulating properties make it an ideal choice for electrical applications such as insulating joints. Vulcanized fiber prevents the flow of electrical current, so fiber washers act by protecting sensitive components from short circuits and electrical risks, thanks to their low dielectric constant and dissipation factor. Likewise, its high resistance to electric arc makes these washers a perfect ally as an electrical insulator.

Thermal properties of vulcanized fiber washers:

  • High thermal stability.
  • Resistant to heat and moderate fire.
  • Low thermal conductivity.

 

Uses of vulcanized fiber gaskets and washers in industrial machinery.

 

Vulcanized fiber washers for sealing applications

  • Pipe flange joints.
  • Valve cover gaskets.
  • Pump joints.
  • Compressor gaskets.
  • Head gaskets.

Vulcanized fiber washers for insulation applications

  • Electric transformers.
  • Sets of switching equipment.
  • Engine boxes.
  • Control panels.
  • Circuit breakers.

Vulcanized fiber washers for noise and vibration damping applications

  • Mounting pads.
  • Shock absorbers.
  • Equipment bases.

Vulcanized fiber washers for thermal insulation applications

  • Heat exchangers.
  • Oven doors and seals.
  • Furnace components.
  • Boilers.
  • Thermal expansion joints.

Benefits of vulcanized fiber gaskets and washers

  • Reliability and durability.
  • Long-lasting performance.
  • Resistant to wear, tear and aging.
  • Withstands difficult operating conditions.
  • Compatible with various fluids and gases.
  • Suitable for a wide temperature range.
  • It can be custom manufactured for specific requirements.
  • Economical compared to alternative materials.
  • Lower maintenance and replacement costs.
  • Environmental friendly.
  • Made with renewable and recyclable materials.
  • Minimal environmental impact.
  • Does not release harmful substances.

 

At Manufactures Cusell, we are specialized in the custom manufacturing of washers, gaskets, plates, and vulcanized fiber parts. We also manufacture vulcanized fiber washers certified for use with potable water.

Send us your questions, through our form or by email, regarding any need your industry may have in relation to vulcanized fiber washers or any other material, and we will be pleased to assist you.

Bimetallic washers: uses and applications.

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 Bimetallic washers are essential components in a wide variety of facilities and industrial sectors. Their innovative design and unique properties allow them to play a critical role in improving the safety, performance, and durability of many applications.

 

In this post, we will explore in depth the use of bimetallic washers, their operation, benefits and application examples in different sectors.

1.What are bimetallic washers and how do they work?

 

 

Bimetallic washers are composed of two different metals with different coefficients of thermal expansion. Generally, aluminum and copper are combined, although other combinations of metals are also used, such as copper and steel. The fundamental principle of operation of bimetallic washers is based on the difference in thermal expansion between the two metals.

When a bimetallic washer is exposed to changes in temperature, the two metals expand or contract at different rates due to their different coefficients of thermal expansion. This results in controlled deformation of the washer, which can be used for specific applications.

2.Benefits of bimetallic washers:

 

 

2.1. Compensation for differences in thermal expansion:

One of the main benefits of bimetallic washers is their ability to compensate for differences in thermal expansion between two components or structures. This is especially important in applications where a precise fit and a secure connection are needed between parts that expand or contract with changes in temperature.

 

2.2. Prevention of galvanic corrosion:

Galvanic corrosion is the result of the following three conditions:

 

Metals of different nature.

Contact between these metals.

Presence of water and therefore oxygen.

 

To reduce galvanic corrosion it is necessary to eliminate one of the three conditions. Since it is impossible to suppress metals and water or oxygen present, it is recommended to avoid direct contact between metals of different nature.

Galvanic corrosion is a common problem when dissimilar metals are connected in the presence of an electrolyte, such as moisture. By using a bi-metal washer, galvanic corrosion can be avoided by creating a barrier between the two metals, prolonging the life of the installation and reducing the need for maintenance.

Bi-metal washers placed between grounding/power equipment clamps, cable trays, or flexible grounding braids, and the steel surface on which they are mounted, reduce the effect of corrosion and provide electrical continuity.

The aluminum side of the washer is installed in contact with the steel frame; the copper side is installed in contact with the clamp which is usually made of copper or a copper alloy such as brass.

ASSEMBLY ADVICE: It is essential to check the galvanic compatibility between materials before mounting bimetallic washers on the grounding equipment.

To minimize galvanic corrosion, the best solution is to keep the same material in all the elements of the grounding circuit. However, this mounting criterion is often difficult to achieve.

 

3. Application examples of bimetallic washers:

 

 

3.1. Automotive industry:

In the automotive industry, bi-metal washers are used in applications such as exhaust systems, engines, and suspension components. For example, on exhaust systems, bi-metal washers are placed between the exhaust manifold and the studs to compensate for differences in thermal expansion and prevent leaks.

 

3.2. Construction and structures:

In construction and structures, bimetallic washers are used in applications such as expansion joints in bridges, buildings, and pipelines. These joints allow structures to expand and contract without causing damage due to temperature fluctuations.

 

3.3. Electrical industry:

In the electrical industry, bimetallic washers are used in overload protection switches. These washers act as thermal sensors and deform when electrical current exceeds a certain limit, causing circuit disconnection and protecting against damage and possible fire.

 

3.4. Renewable energy sector:

In the renewable energy sector, bi-metal washers are used in applications such as solar panels and wind towers. In solar panels, bi-metal washers are used to compensate for differences in thermal expansion between the panel and the mounting structure, helping to prevent fatigue and stress damage.

 

Conclusions of bi metal washers:

 

The use of bimetallic washers in different installations and sectors offers a wide range of benefits, ranging from compensating for differences in thermal expansion to protection against corrosion and vibrations. These components play a crucial role in improving the performance, safety and durability of many applications, such as the automotive industry, construction, the electrical industry and the renewable energy sector.

With their innovative design and unique properties, bimetallic washers will continue to play a key role in technological evolution and advancement in various areas.

Manufactures Cusell is specialized in manufacturing bimetallic copper-aluminum washers (30% copper+70% aluminum) to order in any size, according to the specific needs of each client or application, and with short delivery times. We manufacture bimetallic washers in a thickness of 1, 1.5 and 2 mm.

 

Likewise, we can manufacture bimetallic pieces in square, rectangular formats, with or without a central hole, etc.

Ask us about your needs for this type of parts and we will send you a personalized budget, adjusted to your preferences.

 

EPDM Gaskets in Marine Environments and Water Treatment Plants

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EPDM Gaskets in Marine Environments and Water Treatment Plants

In marine environments and in water treatment plants, such as sewage, desalination and drinking water plants, gaskets play a crucial role in maintaining the tightness and efficiency of the systems. EPDM (ethylene-propylene-diene-monomer) gaskets have proven to be a reliable choice due to their unique characteristics and their ability to withstand the specific challenges of these environments.

Use of EPDM Gaskets in Marine Environments

1. Vessels and marine equipment: EPDM gaskets are essential to ensure tightness in various areas, such as potable water pipe connections, cooling systems, drains, bilge systems and water treatment equipment and waste treatment on board ships. EPDM’s resistance to weathering, salinity, and UV rays, as well as its ability to withstand temperature fluctuations and high humidity, make it an optimal choice for these applications.

Application Example: In a marine cooling system, EPDM gaskets are used to seal the connections between pipes and components such as heat exchangers and pumps. EPDM’s resistance to corrosion and its ability to withstand harsh marine conditions ensure efficient and reliable system operation.

2. Coastal and marine infrastructures: EPDM gaskets are also used in coastal infrastructures, such as piers, levees, breakwaters and offshore platforms. These joints ensure tightness and prevent water leaks, protecting the structures from the corrosive effects and erosion caused by constant exposure to water salinity and marine conditions.

Application example: In a marine breakwater, EPDM gaskets are used to seal the joints between concrete or steel panels, preventing water leakage and protecting the breakwater structure against corrosion and damage caused by waves and tides.

Use of EPDM Gaskets in Water Treatment Plants

1. Sewage Treatment Plants and Water Treatment Plants: In sewage treatment plants and water treatment plants, EPDM gaskets are used in various equipment and systems, such as sedimentation tanks, anaerobic digesters, sand filters, and pipelines. These joints ensure tightness and prevent leakage of wastewater or chemicals used in treatment processes.

Example of application: In a sedimentation tank of a sewage plant, EPDM gaskets are used in the connections between the inlet and outlet pipes, as well as in the inspection openings. This ensures that the tank holds water and sediment properly without leakage, allowing for effective separation of solids and liquids in the treatment process.

2. Desalination plants and water treatment plants: In desalination plants and water treatment plants, EPDM gaskets are essential to seal the connections of filtration systems, reverse osmosis membranes, storage tanks and distribution pipes. These joints ensure tightness and prevent water loss, ensuring the quality of the treated water.

Example of application: In a desalination plant, EPDM gaskets are used in the connections of the seawater inlet and outlet pipes, as well as in the connections of the pipes that carry treated water. These gaskets guarantee a hermetic seal, preventing unwanted seawater leakage and ensuring a reliable desalinated water supply.

Conclusion

EPDM gaskets play a crucial role in marine environments and in water treatment plants, such as sewage, desalination and drinking water plants. Their ability to withstand the specific challenges of these environments, such as salinity, humidity, and temperature changes, makes them a reliable choice to ensure system tightness and efficiency. The numerous application examples mentioned, demonstrate the versatility and value of EPDM gaskets in these contexts; ensuring efficient and safe water handling in marine environments and in water treatment plants.

Industrial applicatons of EPDM washers.

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