Klingerit® vs. Klingersil® Gaskets | EN, DIN & ASME Standards

How to Choose Klingerit® and Klingersil® Gaskets According to Industrial Standards (EN, DIN, ASME)

When selecting industrial gaskets, it is not only the composition that matters but also compliance with international standards. Engineers and maintenance managers need to ensure that every gasket installed meets the requirements for safety, tightness, and chemical compatibility.
In this article, we explain the regulatory contexts where Klingerit® and Klingersil® gaskets are accepted or mandatory, and which certifications support their use in highly regulated industries.


Klingerit® Gaskets: Tradition and Applicable Standards

Klingerit® gaskets (based on fibers and rubber) have historically been used in demanding thermal and mechanical applications.

  • Applicable standards: mainly DIN and EN standards for flanges and fittings, especially in steam and pressurized fluid systems.

  • Current limitations: due to environmental restrictions (mineral fibers), their use has been gradually replaced by modern materials such as Klingersil®, except in older facilities or where the regulation still allows it.

  • Context: still used in plants where a full replacement of installations is not feasible and where compatibility with older DIN standards is required.

Juntas Klingersil® C-4400 sobre superficie de acero inoxidable, vista superior.

 


Klingersil® Gaskets: The Current Compliance Standard

Klingersil® gaskets, made from synthetic fibers and high-performance rubber, represent the evolution of Klingerit® and comply with a broad range of international regulations:

  • EN 13555: defines chemical resistance and tightness parameters for flange gaskets.

  • TA Luft / VDI 2440: German leakage certification, mandatory in chemical and petrochemical industries to ensure low fugitive emissions.

  • API / ASME: compliance with American standards for flanges in pressure and temperature applications.

  • DIN / EN 1514: standardized dimensions and tolerances for flat gaskets.

These certifications make Klingersil® the preferred option in:

  • Chemical and petrochemical plants.

  • High-pressure steam and gas installations.

  • Sectors where compliance with strict safety and environmental regulations is essential.


Regulatory Comparison: Klingerit® vs. Klingersil®

Feature Klingerit® Gaskets Klingersil® Gaskets
Main standards Classic DIN / EN EN 13555, TA Luft, API / ASME
Typical use Legacy installations, steam, medium pressure Chemical processes, high-pressure steam and gas
Restrictions Environmental limitations (fibers) Fully compliant with current regulations
Safety Adequate in limited contexts High reliability and certifications

Conclusion: Compliance as the Key Selection Criterion

When choosing between Klingerit® and Klingersil® gaskets, the key factor is not only mechanical or chemical resistance but also compliance with the required standards.

  • Klingerit® still has a place in legacy installations governed by older regulations or in specific replacements.

  • Klingersil®, on the other hand, ensures compatibility with current European and American standards, making it the recommended choice for new projects and highly regulated industries.

Need advice on selecting the right gasket for compliance?
At Manufactures Cusell, we help you choose the certified material that guarantees safety, compliance, and durability in your installation. For more information about gaskets and seals in compressed fiber, please visit our product section

Success Story | LED Luminaires Sealed with EPDM Rubber Gaskets

Challenge: moisture infiltration in LED luminaires

A European outdoor LED lighting manufacturer reached out to Manufactures Cusell after experiencing repeated issues with their product lines: multiple luminaires installed in damp environments showed internal condensation and early electrical failures.

Internal testing and customer service reports revealed that the failures were caused by water and dust ingress due to a suboptimal sealing solution, which failed to deliver real IP‑67 protection.

Solution: IP‑67 grade compact EPDM gaskets

After a joint technical evaluation, the original gasket was replaced by a custom solution based on compact EPDM rubber gaskets, precisely adapted to the machined housing of the luminaire.

Why EPDM?

  • Excellent resistance to ozone, moisture, UV radiation and weathering

  • Great outdoor performance under fluctuating temperatures

  • Long-lasting compression set and deformation resistance

The new gasket ensured a perfect compression fit, offering true and consistent IP‑67 sealing performance.

Junta de EPDM para luminarias ip67 sobre una superficie de inox.

Results after 12 months

One year after implementing the change, the customer reported:

  • 100% reduction in failures due to moisture in new production runs

  • Lower replacement and after-sales service costs

  • Improved product quality perception by distributors

The luminaires passed all IP‑67 testing, including accelerated ageing simulations (temperature and humidity cycling).

Next steps for the customer

The client has requested an expansion of the EPDM solution to additional product lines, as well as the integration of gasket kits directly into the assembly workflow, fully handled by Cusell.


Need help selecting the right gasket for your next industrial project?
Contact us today at https://washersandgaskets.com to discuss your needs and receive expert advice.
Manufactures Cusell proudly offers a wide range of industrial gaskets designed to meet the highest standards of quality and environmental responsibility.

For specialised services in plastic injection moulding, visit our new website:
👉 https://www.plasticosinyeccion.com/es/

Rubber gaskets maintenance checklist for industrial HVAC

Rubber gaskets are critical components in ensuring airtight sealing in industrial HVAC systems. Over time, they can degrade due to heat, chemicals or pressure. A single worn gasket can lead to system failure or downtime, so regular maintenance is essential.

Here’s a practical 10-point checklist to help you inspect and maintain rubber gaskets effectively.

10-step checklist for rubber gasket maintenance

Step Recommended action Suggested frequency
1 Check for cracks or surface hardening Quarterly
2 Look for swelling or deformation Quarterly
3 Ensure mating surfaces are clean Each inspection
4 Review pressure rating and chemical compatibility Annually or after changes
5 Apply compatible grease if needed As required
6 Replace any visibly worn or stiff gaskets Immediately
7 Confirm resistance to temperature and humidity Each audit
8 Store spare gaskets in dry, dark conditions Ongoing
9 Log gasket lifespan for each application Continuously
10 Contact supplier for custom parts or doubts Whenever needed

Need help with gasket maintenance in your HVAC system?
Visit https://washersandgaskets.com for expert support and tailored sealing solutions.

Need something tailored? We also offer custom gaskets manufactured to meet your exact industrial specifications.

FAQ: NBR vs. Viton® O-rings – Top 10 Questions Answered

When choosing an O-ring for industrial sealing applications, two materials stand out: NBR (nitrile rubber) and Viton® (FKM rubber). In this article, we answer the most frequently asked questions from our customers, helping you decide which material best suits your needs.

In which applications is each material recommended?

NBR O-rings are ideal for applications where oils, greases and standard fuels are present, such as:

  • Hydraulic systems

  • Pneumatic tools

  • Automotive and machinery maintenance

Viton® O-rings, on the other hand, are preferred in more demanding environments with:

  • Aggressive chemicals

  • High temperatures

  • Exposure to ozone and UV

junta de NBR azul junto a junta de Viton verde en una superficie de inox.

Temperature range: NBR vs. Viton®

  • NBR: Performs well between –30 °C and +100 °C (short-term peaks up to 120 °C).

  • Viton®: Can withstand temperatures from –20 °C to +200 °C, and even higher in some formulations.

Compatibility with oils and fuels

Both materials resist mineral oils and standard fuels, but Viton® offers superior performance with:

  • Aromatic hydrocarbons

  • Synthetic oils

  • Biofuels and aggressive additives

If your application involves modern fuel blends or solvents, Viton® is the safer choice.

Which lasts longer?

Viton® O-rings have greater ageing resistance and retain their properties over time, especially in high-temperature or chemically aggressive environments.

What about price?

NBR is significantly more affordable and is widely used for standard sealing needs. Viton® is more expensive, but necessary for critical or extreme conditions.

Are they interchangeable?

Only under specific conditions. Always check the temperature and chemical compatibility requirements before replacing NBR with Viton® or vice versa.

Are both FDA compliant?

  • NBR: Available in FDA-grade versions for food and beverage applications.

  • Viton®: Some specific grades meet FDA and pharmaceutical regulations.

Which offers better compression set resistance?

Viton® tends to maintain elasticity better under long-term compression and high temperatures.

Which is better for outdoor use?

Viton® resists ozone, sunlight and weathering better than NBR, making it ideal for outdoor or exposed systems.

Still unsure which material to choose?


Contact us today at https://washersandgaskets.com to discuss your needs and receive expert advice.
Manufactures Cusell proudly offers a wide range of industrial gaskets designed to meet the highest standards of quality and environmental responsibility.

For specialised services in plastic injection moulding, visit our new website:
👉 https://www.plasticosinyeccion.com/es/

Taking a short break: we’ll be closed in August to come back stronger

At Manufactures Cusell, excellence in the production of gaskets, washers, machined parts and technical components in plastic and rubber requires precision, energy, and a healthy dose of creativity. That’s why, as every year, we take a short break to recharge and return in September with full commitment and efficiency.

We’ll be closed during the entire month of August.

During this period, we won’t be able to process orders, respond to inquiries, or carry out production. If you have any urgent or scheduled request, we kindly ask you to send it to us before August 1st so we can handle it in time. For more information visit our website.

In September, we’ll resume operations with the same passion and professionalism that has defined us for over 50 years. We’ll be ready to keep supporting key industries such as automotive, electronics, railway, HVAC, renewable energy, and many more.

Thank you for your trust, and… enjoy your summer!

PEEK: The High-Performance Polymer for Demanding Industrial Applications

PEEK: The High-Performance Polymer for Demanding Industrial Applications

PEEK (Polyether ether ketone) is a high-performance engineering thermoplastic ideal for extreme environments. At Manufactures Cusell, we use PEEK to manufacture precision components for industries where reliability and durability are critical.

What is PEEK?

PEEK is a semicrystalline polymer from the polyaryletherketone family. It is known for its outstanding thermal stability, chemical resistance, and mechanical properties, making it a top choice for high-demand industrial uses.

Key properties

  • Withstands continuous temperatures up to 250 °C and peaks of 300 °C.

  • Excellent chemical resistance, even to acids, bases, and solvents.

  • Very low friction and high wear resistance.

  • Good dielectric and dimensional stability.

  • Suitable for food contact applications (with certifications available).

  • Resistant to radiation and hydrolysis in humid or sterilizable environments.

Industrial applications

  • Aerospace and automotive: structural components, gears, guide rings.

  • Medical sector: sterilizable parts, temporary implants.

  • Chemical industry: valves, seals, insulators.

  • Electrical and electronics: housings, connectors, insulating parts.

  • Mechanical engineering: bushings, sliding parts, screws.

Machining PEEK components

At Manufactures Cusell, we machine PEEK using advanced CNC milling and turning to produce custom components that meet rigorous quality requirements. We also provide expert advice on material selection depending on your application’s working conditions.


Need help selecting the right gasket for your next industrial project?
Contact us today at https://www.washersandgaskets.com to discuss your requirements and receive expert guidance. Manufactures Cusell proudly offers a wide range of industrial gaskets engineered to meet the highest standards of quality and environmental responsibility.

For specialized plastic injection molding services, visit our new site: https://www.plasticosinyeccion.com/es/

Thermiculite: The Sealing Material for High-Temperature and Critical Industrial Applications

Thermiculite®: The Sealing Material for High-Temperature and Critical Industrial Applications

Thermiculite® is an advanced gasket material known for its outstanding performance in extreme temperature and pressure conditions. At Manufactures Cusell, we use it to produce high-performance gaskets for demanding sectors such as petrochemical, nuclear, and automotive industries.

What is Thermiculite®?

Thermiculite® is a mineral-based mica material enhanced through a patented process by Flexitallic. It is an asbestos-free sealing solution, designed as a superior alternative to graphite, especially in oxidizing and high-temperature environments.

Key advantages of Thermiculite®

  • Withstands temperatures up to 1000 °C without degradation.

  • Excellent chemical and oxidation resistance.

  • Performs well under high pressures and thermal cycling.

  • Asbestos-free and compliant with strict environmental standards.

  • High compressibility and recovery for effective sealing.

  • Long-term stability, even in steam or hot gas applications.

Common applications

  • Petrochemical industry: heat exchanger, flange, and valve gaskets.

  • Power generation and nuclear: sealing components in reactors and turbines.

  • Automotive and engines: exhaust and manifold gaskets.

  • Pharmaceutical and food sectors: ideal for steam cleaning and hygiene requirements.

Thermiculite® vs Graphite

Unlike graphite, Thermiculite® does not oxidize or break down under high temperatures in the presence of oxygen. This makes it a superior choice for sealing in oxidizing atmospheres and applications where durability is critical.


Need help selecting the right gasket for your next industrial project?
Contact us today at https://www.washersandgaskets.com to discuss your requirements and receive expert guidance. Manufactures Cusell proudly offers a wide range of industrial gaskets engineered to meet the highest standards of quality and environmental responsibility.

For specialized plastic injection molding services, visit our new site: https://www.plasticosinyeccion.com/es/

How to Correctly Place an Order with Manufactures Cusell

How to Correctly Place an Industrial Order with Manufactures Cusell

At Manufactures Cusell, we aim to deliver high-quality custom solutions in technical plastics, gaskets, and machined parts. To ensure efficiency and accuracy, orders must follow a clear submission process.

Why submitting your order properly matters

A well-structured order allows us to:

  • Provide accurate and timely quotes.

  • Avoid production or specification errors.

  • Speed up manufacturing and delivery.

  • Ensure proper documentation and traceability.

Order submission guidelines

All orders must be sent via e-mail only to our sales department. We do not accept orders by phone — phone calls are welcome for questions or clarifications, but not for placing orders.

Your e-mail should include:

  • Company name and billing details.

  • Contact person, phone number and e-mail.

  • Product code or internal reference (if any).

  • Technical drawing:
    • Flat gaskets: PDF or DWG/DXF .
    • Moulded rubber parts: 3D file IGS/STP and PDF.
    • Injected plastic parts: IGS/STP and PDF.
    • Rubber and plastic profiles: IGS/STP and PDF.
  • Requested quantity, including series or delivery batches.

  • Material specification (e.g. NBR, EPDM, POM, etc.).

  • Desired lead time or delivery constraints.

  • Any additional technical requirements (tolerances, certificates, finishes, etc.).

Pre-order support and inquiries

Feel free to contact us with technical or commercial inquiries beforehand. However, please remember: orders are only valid when submitted via e-mail with full details.


Need help selecting the right gasket for your next industrial project?
Contact us today at https://www.washersandgaskets.com to discuss your requirements and receive expert guidance. Manufactures Cusell proudly offers a wide range of industrial gaskets engineered to meet the highest standards of quality and environmental responsibility.

For specialized plastic injection molding services, visit our new site: https://www.plasticosinyeccion.com/es/

EPDM Gaskets: Benefits and Industrial Applications

EPDM Gaskets: Versatile Sealing Solutions for Modern Industry

In today’s industrial environment, where efficiency and resistance to harsh conditions are essential, EPDM gaskets have emerged as a reliable choice for many applications. At Manufactures Cusell, we produce customized sealing solutions that meet the highest standards of quality and environmental responsibility.

What is EPDM?

EPDM (ethylene propylene diene monomer) is a synthetic rubber known for its excellent resistance to weathering, aging, and chemicals. These properties make it an ideal material for gaskets used in demanding industrial environments.

Key advantages of EPDM

  • Outstanding resistance to UV, ozone, and weathering

  • Excellent elasticity and shape recovery

  • Low water absorption

  • Thermal stability: from -40 °C to +120 °C (or higher depending on formulation)

  • Good chemical resistance to diluted acids, alkaline solutions, and hot water

Industrial applications of EPDM gaskets

EPDM gaskets are widely used across industries such as:

  • Automotive: sealing doors, windows, and cooling systems

  • Construction: gaskets for façades, roofing, and external joinery

  • Energy & electrical: insulation in electrical and solar environments

  • Food & pharmaceutical: FDA-approved grades for hygienic applications

  • HVAC and plumbing: resistant to steam and hot water

Why choose EPDM gaskets from Manufactures Cusell?

At Manufactures Cusell, we design and produce precision EPDM gaskets tailored to your technical requirements. We offer:

  • Custom production based on drawings or samples

  • Wide range of hardness, colors, and formats

  • Certified materials for specific industries

  • Fast delivery and expert technical support


Need help choosing the right gasket for your next industrial project?

Contact us today at arandelasyjuntas.com to discuss your needs and receive expert advice. Manufactures Cusell proudly offers a wide range of industrial gaskets designed to meet the highest quality and environmental standards.

For specialized plastic injection services, visit our new website: https://www.plasticosinyeccion.com/es/

Welcome 2025! At Manufactures Cusell, We Continue by Your Side

Welcome 2025! At Manufactures Cusell, We Continue by Your Side

The beginning of a new year is always a special moment. It is the perfect opportunity to reflect on everything we have achieved and, at the same time, to look ahead with enthusiasm and determination. At Manufactures Cusell, a family business with decades of experience in the manufacturing and distribution of gaskets and washers, we face this 2025 with the same passion as always: offering products of the highest quality and exceptional service to our customers.

Another Year, the Same Commitment to Quality

Since our inception, quality, precision, and trust have been the fundamental pillars of our work. Thanks to the loyalty of our customers and the dedication of our team, we have established ourselves as leaders in the gasket and washer sector. And this new year will be no exception.

We will continue working with the same dedication to provide customized solutions, tailored to the needs of each industry, ensuring that our products meet the highest standards.

Looking to the Future: New Challenges and Projects

2025 brings new challenges, and at Manufactures Cusell, we are ready to face them. We are committed to innovation, continuous improvement, and expanding our offerings to continue meeting our customers’ needs. Our commitment is to keep evolving and adding value to the industry with reliable and efficient solutions.

We want to thank all our customers, suppliers, and collaborators for trusting us. Without you, none of this would be possible.

This coming year, we will continue by your side, offering the best of ourselves.

Here’s to a 2025 full of success and great projects together!

 

 

If you would like to learn more about our production, we invite you to follow the link: Manufactures Cusell

For specialized services in plastic injection molding, visit our new website (spanish only): https://www.plasticosinyeccion.com/es/

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